2002 Suzuki Volusia (VL800) - Crankcase

Please note: If a part is displayed on the diagram but not shown in the parts list, it is no longer available.
Location Part Description
1-1

CRANKCASE SET

Part #: 11301-41813 Required per assembly: 1 Note: MODEL K5
Not Available
1-3

CRANKCASE SET

Part #: 11301-41813 Required per assembly: 1 Note: MODEL K5
Not Available
2-1

WASHER, CRANK, THRUST, (T:1.94

Part #: 09160-48001 Required per assembly: 1
Not Available
2-10

WASHER, CRANK, THRUST, (T:2.16

Part #: 09160-48010 Required per assembly: 1
$31.88
$28.69
2-2

WASHER, CRANK, THRUST, (T:1.96

Part #: 09160-48002 Required per assembly: 1
Not Available
2-3

WASHER, CRANK, THRUST, (T:1.99

Part #: 09160-48003 Required per assembly: 1
Not Available
2-4

WASHER, CRANK, THRUST, (T:2.01

Part #: 09160-48004 Required per assembly: 1
Not Available
2-5

WASHER, CRANK, THRUST, (T:2.04

Part #: 09160-48005 Required per assembly: 1
Not Available
2-6

WASHER, CRANK, THRUST, (T:2.06

Part #: 09160-48006 Required per assembly: 1
$33.00
$28.20
2-7

WASHER, CRANK, THRUST, (T:2.09

Part #: 09160-48007 Required per assembly: 1
Not Available
2-8

WASHER, CRANK, THRUST, (T:2.11

Part #: 09160-48008 Required per assembly: 1
Not Available
2-9

WASHER, CRANK, THRUST, (T:2.14

Part #: 09160-48009 Required per assembly: 1
Not Available
2A

PIN

Part #: 09206-11007 Required per assembly: 4
$2.56
$2.30
3-1

BOLT (8X167)

Part #: 09103-08110 Required per assembly: 1 Note: BOLT (8X160); MODEL K1/K2/K3/K4
$10.82
$9.74
3-2

BOLT (L:160)

Part #: 09103-08405 Required per assembly: 1
Not Available
4-1

BOLT (8X120)

Part #: 09103-08131 Required per assembly: 2 Note: MODEL K1/K2/K3/K4
Not Available
4-2

BOLT (L:120)

Part #: 09103-08406 Required per assembly: 2
Not Available
5-1

BOLT (8X105)

Part #: 09103-08133 Required per assembly: 2 Note: MODEL K1/K2/K3/K4
Not Available
5-2

BOLT (L:105)

Part #: 09103-08179 Required per assembly: 2
Not Available
5A

BOLT (8X95)

Part #: 09103-08164 Required per assembly: 1 Note: BOLT (L:95);
$5.01
$4.51
6

GASKET

Part #: 09168-06023 Required per assembly: 2 Note: Sold in multiples of 10 only
$2.53
$2.28
7

GASKET

Part #: 09168-08029 Required per assembly: 3
$5.66
$5.09
8

GASKET

Part #: 09168-10002 Required per assembly: 1 Note: GASKET, OIL GALLERY LH;
$2.29
$2.06
9

GASKET

Part #: 09168-14004 Required per assembly: 1 Note: GASKET, OIL PRESSURE PLUG;
$1.98
$1.78
10

PLUG, DRAIN

Part #: 09247-10008 Required per assembly: 1
$2.45
$2.21
11

PLUG, OIL, CHECK

Part #: 09247-14026 Required per assembly: 1 Note: PLUG, OIL CHECK;
$4.57
$4.11
12

O, RING, OIL, GALLERY, JET

Part #: 09280-04004 Required per assembly: 3 Note: O RING, OIL GALLERY MISSION; JET
$2.05
$1.85
13

O RING

Part #: 09280-12009 Required per assembly: 1 Note: O RING (D:1.9,ID:12.6);
$3.99
$3.59
14

JET, OIL, GALLERY

Part #: 09493-20014 Required per assembly: 1
$17.72
$15.15
15

JET, HEAD/SECONDARY

Part #: 09493-28010 Required per assembly: 2 Note: JET, OIL GALLERY;
$17.40
$14.88
16

BOLT

Part #: 01550-0610A Required per assembly: 2 Note: BOLT, LH; MODEL K6/K7
$2.45
$2.21
17

BOLT (L:40)

Part #: 01550-0640A Required per assembly: 4
$10.91
$9.82
18-1

PLUG, OIL, DRAIN

Part #: 01550-0812A Required per assembly: 2 Note: PLUG, OIL GALLERY;
$2.88
$2.59
18-2

BOLT (L:12)

Part #: 09103-08407 Required per assembly: 2 Note: PLUG (8x12);
Not Available
19

BOLT

Part #: 01550-0835A Required per assembly: 1 Note: BOLT;
$3.81
$3.43
20

BOLT

Part #: 01550-0840A Required per assembly: 3
$3.83
$3.45
20A

GASKET

Part #: 09168-08029 Required per assembly: 1
$5.66
$5.09
21

BOLT, SEC, CASE

Part #: 01550-0850B Required per assembly: 1 Note: BOLT;
$4.39
$3.95
22

BOLT, CHAIN, GUIDE

Part #: 01550-0855A Required per assembly: 1
$3.91
$3.52
23

BOLT

Part #: 01550-0860A Required per assembly: 1 Note: BOLT, CRANKCASE;
$4.55
$4.10
24

BOLT, CHAIN, GUIDE

Part #: 01550-0855A Required per assembly: 1
$3.91
$3.52
24A

BOLT

Part #: 01550-0865A Required per assembly: 1
$4.48
$4.03
25-1

BOLT

Part #: 01550-0895A Required per assembly: 5 Note: BOLT, SECONDARY CASE;
$4.83
$4.35
25-2

BOLT (8X95)

Part #: 09103-08105 Required per assembly: 5 Note: BOLT (L:95);
$4.06
$3.65
25A

BOLT

Part #: 01550-0875A Required per assembly: 1
$4.55
$4.10
26-1

BOLT, FRONT

Part #: 07120-0812B Required per assembly: 1
Not Available
26-2

BOLT (L:12)

Part #: 09103-08407 Required per assembly: 1 Note: PLUG (8x12);
Not Available
27

PLUG, OIL, DRAIN

Part #: 09247-12106 Required per assembly: 1 Note: PLUG;
$3.38
$3.04
28

GASKET

Part #: 09168-12002 Required per assembly: 1 Note: GASKET, OIL GALLERY PLUG;
$1.98
$1.78
29

BOLT (10X135)

Part #: 09103-10142 Required per assembly: 2
$8.86
$7.97
30

BOLT (10X160)

Part #: 09103-10278 Required per assembly: 1
$13.03
$11.73
31-1

NUT

Part #: 09159-10115 Required per assembly: 3
$4.46
$4.01
31-2

NUT

Part #: 09159-10113 Required per assembly: 3
$4.93
$4.44
32

PIPE, OIL, GALLERY

Part #: 11451-38A00 Required per assembly: 1
Not Available
33

O, RING, (D:3.1, ID:14.8)

Part #: 09280-15008 Required per assembly: 2
$2.27
$2.04
34

BOLT (6X12)

Part #: 09106-06075 Required per assembly: 2 Note: PLUG, OIL GALLERY; MODEL K4/K5/K6
$3.13
$2.82
36

PLUG, CONTROL, PLUNGER

Part #: 09248-16012 Required per assembly: 1 Note: PLUG, T.D.C CHECK;
$5.83
$5.25
37

GASKET

Part #: 09168-16002 Required per assembly: 1 Note: GASKET, T.D.C CHECK;
$2.30
$2.07
38

SWITCH, ASSEMBLY, OIL, PRESSURE

Part #: 37820-33D11 Required per assembly: 1
$27.59
$23.58
39

UNION, OIL, FILTER

Part #: 16591-06B01 Required per assembly: 1 Note: UNION;
$9.09
$8.18

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